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What Is the 107-Tonne End Shield? The Critical Component Driving Kaiga Units 5 & 6 Forward

NPCIL has achieved a major milestone at Kaiga Units 5 & 6 with the successful unloading of the first 107-tonne End Shield. The critical reactor component marks significant progress in India's indigenous 700 MWe nuclear power project.
Federation of American Scientists Report
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Karnataka: India’s nuclear power expansion received a major boost after Kaiga Units 5 & 6 End Shield was successfully unloaded at the project site in Karnataka. The milestone was announced by the Nuclear Power Corporation of India Limited (NPCIL), marking an important step in the construction of the country’s indigenous 700 MWe Pressurised Heavy Water Reactors (PHWRs).

The End Shield is one of the first major reactor-core components to reach the site and will play a critical role in the reactor’s operation and safety systems. The development highlights India’s growing capability in indigenous nuclear engineering and clean energy infrastructure.

Key Highlights of Kaiga Units 5 & 6 End Shield

  • First End Shield successfully unloaded for Kaiga Units 5 & 6.
  • Manufactured by Larsen & Toubro (L&T), Hazira.
  • The component weighs approximately 107 tonnes.
  • Measures around 9.3 metres in height and width.
  • Designed for India’s indigenous 700 MWe PHWR technology.
  • Marks another important construction milestone after the First Pour of Concrete (FPC) achieved earlier in 2026.

Read also: India-Russia Nuclear Partnership Advances with Key Kudankulam Unit-5 Construction Milestone

What are the  Specifications of Kaiga Units 5 & 6 End Shield

ParameterDetails
ComponentEnd Shield
ManufacturerL&T Hazira
Weight107 tonnes
Height & WidthApprox. 9.3 metres
Thickness0.920 metres
Reactor Type700 MWe PHWR
ProjectKaiga Units 5 & 6

How the Massive Component Was Unloaded

NPCIL stated that the complex unloading operation was completed through careful planning and coordination. The operation involved:

  • A 500-ton crane
  • A 70-ton crane
  • A 10-ton chain pulley block

The successful execution demonstrates the engineering expertise involved in handling critical nuclear reactor equipment. The component was unloaded without any reported issues. Based on the official NPCIL update provided in the source image.

Why the End Shield Is Important

The End Shield is a crucial component of a Pressurised Heavy Water Reactor (PHWR). Its main functions include:

  • Providing structural support to coolant channel assemblies.
  • Supporting on-power refuelling operations.
  • Forming an integral part of the Calandria Vault enclosure.
  • Helping maintain reactor safety and operational efficiency.

PHWR technology forms the backbone of India’s indigenous nuclear power programme and is used in several NPCIL reactors across the country.

About Kaiga Units 5 & 6

Kaiga Units 5 & 6 are being developed at the Kaiga Atomic Power Station in Karnataka.

Project Overview

ItemDetails
LocationKaiga, Karnataka
Reactor TypeIndigenous PHWR
Capacity2 × 700 MWe
DeveloperNPCIL
TechnologyPressurised Heavy Water Reactor
StatusUnder Construction

The two reactors are part of India’s fleet-mode nuclear expansion programme aimed at increasing clean electricity generation and reducing dependence on fossil fuels.

Read also: World’s Oldest Operating Nuclear Reactors Get 10-Year Extension; DAE Chief Reviews Tarapur Atomic Power Station


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